Home » Automation & Process Control » Truck Mounted Knuckle Boom Cranes Market

Truck Mounted Knuckle Boom Cranes Market By Capacity (Small Duty, Medium Duty, Big Duty, Heavy Duty); By Sales (New Sales, Aftermarket); By End-Use Industry (Construction, Mining, Oil & Gas, Energy, Forestry, Logistics) – Growth, Share, Opportunities & Competitive Analysis, 2024 – 2032

Report ID: 91795 | Report Format : Excel, PDF
REPORT ATTRIBUTE DETAILS
Historical Period  2020-2023
Base Year  2024
Forecast Period  2025-2032
Truck Mounted Knuckle Boom Cranes Market Size 2024  USD 830.3 Million
Truck Mounted Knuckle Boom Cranes Market, CAGR  5.3%
Truck Mounted Knuckle Boom Cranes Market Size 2032  USD 1,255.05 Million

Market Overview:

The Truck Mounted Knuckle Boom Cranes Market size was valued at USD 830.3 million in 2024 and is anticipated to reach USD 1,255.05 million by 2032, at a CAGR of 5.3% during the forecast period (2024-2032).

These cranes are increasingly being adopted due to their versatility, enabling businesses to perform complex lifting and loading tasks with minimal operational space. The growing demand for efficient, compact, and mobile cranes in various industries, such as construction, transportation, logistics, and forestry, is a major factor driving market growth. Their ability to be mounted on trucks offers a high degree of portability, which is particularly advantageous in urban environments and remote locations, further spurring their popularity. Technological advancements in truck-mounted knuckle boom cranes are playing a significant role in shaping the market. The integration of advanced control systems, lightweight materials, and fuel-efficient engines are improving the performance, safety, and operational efficiency of these cranes. In addition, the rise of smart technology such as telematics, IoT sensors, and remote control functionality is making cranes more user-friendly and efficient, aligning with the growing trend toward automation in construction and logistics sectors. The introduction of electric and hybrid-powered models is also contributing to the demand, as companies seek more sustainable alternatives to traditional fuel-powered equipment.

In terms of regional growth, North America is the dominant market for truck-mounted knuckle boom cranes, accounting for a substantial market share. This is attributed to the robust demand from industries such as construction, road maintenance, and logistics, particularly in the United States and Canada. Europe follows closely, with countries like Germany and the United Kingdom leading in infrastructure development projects. The Asia Pacific region, especially China and India, is expected to witness the highest growth rate during the forecast period, driven by rapid urbanization, industrialization, and significant investments in infrastructure projects across the region.

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Market Insights:

  • The market is projected to grow from USD 830.3 million in 2024 to USD 1,255.05 million by 2032, driven by increasing demand for compact and versatile lifting solutions.
  • Rising investments in construction and infrastructure development globally are boosting the adoption of knuckle boom cranes.
  • Advancements in crane technology, including smart systems and remote operation, enhance safety and efficiency, further driving market growth.
  • The need for flexible lifting equipment in industries like logistics, utilities, and waste management supports demand.
  • High initial investment costs and maintenance requirements limit adoption, particularly among small-scale enterprises.
  • North America holds 35% of the market share, driven by robust construction activities and advanced lifting technologies.
  • The Asia-Pacific region, capturing around 30%, is the fastest-growing market due to industrialization and infrastructure expansion in China and India.

Market Drivers:

 Growing Demand for Mobile and Versatile Equipment

The increasing demand for mobile lifting solutions is one of the primary drivers for the growth of the Truck Mounted Knuckle Boom Cranes Market. For instance, Companies like Palfinger and Hiab have developed models specifically designed for logistics and forestry applications, ensuring efficient material handling. These cranes provide an efficient means of loading and unloading materials in spaces where larger equipment cannot operate. Their compact design and ability to be mounted on trucks make them ideal for use in urban environments, narrow job sites, and remote locations. This portability is highly valued across industries like construction, forestry, and logistics, where versatility and space optimization are key requirements.

Technological Advancements

Technological advancements in crane design and performance have contributed significantly to market growth. Modern truck-mounted knuckle boom cranes now feature advanced control systems, ergonomic designs, and automated functions that improve efficiency, safety, and ease of use. For instance, Hiab’s HiConnect telematics solution provides real-time data on crane performance, allowing operators to optimize efficiency and schedule predictive maintenance. The integration of telematics and remote monitoring systems is enhancing operational productivity by providing real-time data and predictive maintenance capabilities. These innovations are not only improving the operational lifecycle of cranes but also driving their adoption across various sectors, particularly those focused on maximizing operational efficiency.

Sustainability and Environmental Considerations

Sustainability concerns and the push for greener solutions are accelerating the demand for more fuel-efficient and environmentally friendly cranes. Manufacturers are increasingly designing hybrid and electric models to reduce fuel consumption and carbon emissions. This is especially relevant in regions with stringent environmental regulations and where businesses are striving to meet sustainability goals. As governments and industries adopt more stringent environmental standards, the adoption of eco-friendly truck-mounted knuckle boom cranes is expected to grow.

Infrastructure Development and Urbanization

Rapid urbanization and ongoing infrastructure development, particularly in emerging economies, are significant drivers of the market. As countries across Asia Pacific, the Middle East, and Africa continue to urbanize, the need for efficient construction and material handling solutions is growing. Truck-mounted knuckle boom cranes are being increasingly used in construction, road maintenance, and utility projects, where their mobility and flexibility are essential for completing tasks in confined spaces. This demand is further boosted by government investments in infrastructure projects, such as road construction, bridge repair, and urban planning.

Market Trends

Integration of Smart Technology

The integration of smart technology into truck-mounted knuckle boom cranes is one of the key trends shaping the market. With the advancement of telematics, remote control systems, and IoT-enabled sensors, these cranes can now offer real-time data on crane performance, load monitoring, and predictive maintenance. For instance, Hiab’s wspr electric hybrid crane range offers a cost-effective and emission-free alternative to traditional diesel-powered cranes. This shift towards digitalization is making cranes more efficient and reducing downtime, leading to improved overall productivity. Additionally, telematics and remote monitoring allow operators to troubleshoot issues and optimize crane performance without needing to be physically present at the job site, resulting in reduced operational costs.

Shift Towards Electric and Hybrid Models

As part of the ongoing shift towards sustainability in the heavy equipment industry, there is a growing trend toward the adoption of electric and hybrid-powered truck-mounted knuckle boom cranes. These models offer significant environmental benefits by reducing fuel consumption and lowering emissions. The transition to electric cranes is driven by rising fuel prices, stricter emissions regulations, and the growing demand from industries looking for sustainable solutions. The push for eco-friendly alternatives is likely to accelerate as environmental concerns become more prominent in construction and logistics operations.

Focus on Safety and Automation

Safety continues to be a key focus in the development of truck-mounted knuckle boom cranes. Advances in automation and safety technologies are being integrated into crane designs to minimize the risk of accidents and improve operator safety. These technologies include load control systems, automatic stabilization, and enhanced operator assistance features. For instance, Palfinger’s High Performance Stability Control (HPSC) system ensures safe crane operation by monitoring stability and adjusting load limits accordingly. The increasing adoption of safety regulations and standards is pushing manufacturers to innovate and deliver equipment that not only meets safety guidelines but also offers enhanced features to protect workers and improve operational safety.

Customization and Versatility in Design

Customization is becoming a significant trend in the truck-mounted knuckle boom cranes market, as customers increasingly demand equipment tailored to their specific needs. Crane manufacturers are offering more customizable models that allow clients to select specific boom lengths, lifting capacities, and truck configurations. This trend towards tailored solutions is particularly important in industries such as construction and logistics, where specific tasks require equipment with unique performance characteristics. The ability to adapt cranes for a variety of tasks is enhancing their market appeal and driving growth.

Market Challenges Analysis

High Initial Investment and Operating Costs

A significant challenge facing the Truck Mounted Knuckle Boom Cranes Market is the high initial investment required for purchasing these cranes. The cost of these cranes can be substantial, especially for models equipped with advanced features like automation, smart control systems, and enhanced lifting capacities. These features, while improving performance and efficiency, increase the overall price of the equipment, which may deter small to medium-sized businesses from investing in them. For companies in emerging economies, the high cost of acquisition and the additional financial burden of maintenance and repair can become significant obstacles to market entry. Moreover, maintaining these cranes involves specialized repair services and expensive spare parts, which can further increase operating costs. These factors limit the accessibility of these cranes, particularly for businesses with tight budgets, and can slow down overall market growth.

Shortage of Skilled Operators

Another major challenge in the Truck Mounted Knuckle Boom Cranes Market is the shortage of skilled operators who are capable of handling these advanced machines safely and efficiently. Truck-mounted knuckle boom cranes require precise handling, as they are often used in confined spaces or on job sites with complex requirements. The specialized knowledge and skills needed to operate these cranes effectively demand a trained workforce, which is currently in short supply. The lack of skilled labor can lead to operational inefficiencies, increased safety risks, and potential damage to equipment, which could impact the overall productivity of companies using these cranes. Additionally, the need for certifications and ongoing training to comply with safety standards adds further complexity for businesses that rely on these machines. As demand for truck-mounted knuckle boom cranes increases, businesses will face a growing challenge in sourcing qualified operators, which could hinder the industry’s ability to expand rapidly.

Market Opportunities

The Truck Mounted Knuckle Boom Cranes Market presents significant growth opportunities driven by the expansion of construction and infrastructure projects worldwide. Rapid urbanization in emerging economies, particularly in the Asia-Pacific region, has led to an increasing need for efficient material handling equipment that can operate in constrained urban environments. Knuckle boom cranes, known for their compact design and operational flexibility, are well-positioned to meet these demands. Governments in countries like India and China are heavily investing in smart city projects and transportation infrastructure, creating a favorable environment for crane manufacturers to expand their presence in these markets.

In addition to construction, sectors such as logistics, utilities, and waste management are increasingly adopting knuckle boom cranes for diverse applications. Advancements in crane technology, including the integration of smart systems, remote monitoring, and AI-enabled features, are enhancing their operational efficiency and safety. These innovations provide manufacturers with opportunities to offer value-added solutions tailored to the needs of specific industries. Furthermore, the rising focus on sustainability and reducing carbon emissions is driving the adoption of electric and hybrid models of truck-mounted knuckle boom cranes, creating a new avenue for market growth. As industries prioritize operational efficiency and compliance with environmental regulations, the demand for advanced lifting solutions is expected to grow substantially.

Market Segmentation Analysis:

By Capacity

The market is categorized into light-duty (up to 10 metric tons), medium-duty (10-50 metric tons), and heavy-duty (above 50 metric tons) cranes. Light-duty cranes dominate in urban construction, utilities, and small-scale logistics, where compact designs and maneuverability are critical. Medium-duty cranes are widely adopted in infrastructure development, oil & gas, and renewable energy projects, offering higher lifting capacity while maintaining operational flexibility. Heavy-duty cranes serve large-scale industrial applications, including mining and offshore operations, with advanced load-handling capabilities and automated safety features ensuring reliable performance in extreme conditions.

By Sales Type

The market is divided into new sales and aftermarket sales. New crane sales contribute the majority share, driven by infrastructure expansion, fleet modernization, and compliance with updated emission and safety regulations. The aftermarket segment, including maintenance, parts replacement, and refurbishment services, is growing steadily due to increased equipment lifespans and rising demand for cost-effective operational upgrades. As companies seek to reduce capital expenditures, the reconditioning of used cranes and upgrading hydraulic and electronic systems have gained traction.

By End-Use Industry

Truck-mounted knuckle boom cranes serve diverse industries, including construction, logistics, oil & gas, utilities, and defense. The construction sector leads market adoption, utilizing cranes for prefabricated building assembly, heavy material handling, and infrastructure development. The logistics industry benefits from efficient cargo handling in warehousing and transportation, ensuring smooth supply chain operations. Oil & gas and utility sectors require cranes for pipeline construction, equipment maintenance, and remote field operations, where reliability and load precision are crucial. Defense applications involve equipment deployment and mobile infrastructure handling, emphasizing compact, high-capacity lifting solutions for tactical operations.

Segmentations:

By Capacity:

  • Small Duty
  • Medium Duty
  • Big Duty
  • Heavy Duty

By Sales:

  • New Sales
  • Aftermarket

By End-Use Industry:

  • Construction
  • Mining
  • Oil & Gas
  • Energy
  • Forestry
  • Logistics

By Region:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • Germany
    • France
    • U.K.
    • Italy
    • Spain
    • Rest of Europe
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • South-east Asia
    • Rest of Asia Pacific
  • Latin America
    • Brazil
    • Argentina
    • Rest of Latin America
  • Middle East & Africa
    • GCC Countries
    • South Africa
    • Rest of the Middle East and Africa

Regional Analysis:

North America:

North America holds a dominant market share of 35%, driven by robust infrastructure development, advanced manufacturing capabilities, and stringent safety regulations. The logistics sector, contributing 8% to the U.S. GDP, heavily relies on knuckle boom cranes for cargo handling and last-mile delivery operations, increasing adoption rates. In Canada, public infrastructure programs such as the $180 billion Investing in Canada Plan focus on sustainable and energy-efficient solutions, accelerating demand for modern lifting technologies. Additionally, OSHA safety regulations mandate the use of advanced cranes with automated safety systems, ensuring compliance and operational efficiency across industries.

Europe:

Europe accounts for 25% of the global market, supported by a well-established industrial base, a focus on automation, and stringent environmental regulations. For instance, Germany, France, and Italy lead the market, leveraging engineering excellence in heavy machinery and automation. Germany alone contributes 28% to Europe’s automotive sector, driving demand for precision lifting solutions in vehicle manufacturing and assembly. Additionally, Europe’s strong commitment to sustainability has led to increased adoption of hybrid and electric knuckle boom cranes, with France targeting a 55% reduction in carbon emissions by 2030. The expansion of urban infrastructure modernization projects, such as Smart City initiatives in the UK and Germany, has further increased demand for compact, high-performance cranes designed for congested urban environments.

Asia-Pacific:

The Asia-Pacific region represents the fastest-growing market, capturing 30% of global demand, fueled by rapid industrialization, urbanization, and infrastructure expansion. India’s Smart Cities Mission, covering over 100 urban centers, has driven significant demand for knuckle boom cranes, particularly for transportation and utility infrastructure projects. Additionally, Southeast Asia’s growing manufacturing sector, led by export-driven economies like Vietnam and Thailand, has increased reliance on automated lifting solutions, ensuring higher operational efficiency in warehousing and logistics operations.

Latin America & Middle East & Africa:

Latin America and the Middle East & Africa collectively account for 10% of the market share, experiencing steady growth due to construction expansion, industrial investments, and oil & gas sector developments. In the Middle East & Africa, countries like Saudi Arabia and South Africa benefit from substantial oil and gas infrastructure investments, including the $500 billion NEOM smart city project, boosting demand for high-capacity knuckle boom cranes. Additionally, manufacturers are increasing efforts to localize production and distribution, improving regional accessibility and reducing overall costs for operators.

Key Player Analysis:

  • Hiab (Cargotec Corporation)
  • Palfinger AG
  • Fassi Gru S.p.A.
  • Effer (Hiab Group)
  • Tadano Ltd.
  • XCMG Group
  • PM Group S.p.A.
  • Cranab AB
  • Cormach S.r.l.
  • Manitex International, Inc.

Competitive Analysis:

The Truck-Mounted Knuckle Boom Cranes Market is highly competitive, with leading players such as Hiab (Cargotec Corporation), Palfinger AG, and Fassi Gru S.p.A. driving innovation through technological advancements and strategic partnerships. These companies are investing heavily in IoT-based remote monitoring systems, automation, and hybrid power solutions, aligning with growing industry demands for efficiency, sustainability, and compliance with stringent safety regulations. Meanwhile, Palfinger continues to focus on automation and robotics, meeting Europe’s strict environmental and safety standards through advanced lifting technologies. The market remains dynamic, with global players allocating over 5% of their annual revenue to R&D, ensuring continuous development of high-performance, energy-efficient cranes. Additionally, regional manufacturers are intensifying competition by providing customizable, budget-friendly alternatives, making the market increasingly diverse and innovation-driven.

Recent Developments:

  • In 2024, Hiab introduced the EFFER iQ.1000 HP, a crane in the 80-90tm segment featuring a 9-boom structure with 6 JIB extensions, designed to deliver superior vertical performance while being mountable on a 32-ton GVW truck.
  • In August 2023, the Fassi Group, through its French holding CTELM, acquired Forez-Bennes, expanding its product range and strengthening its presence in the French market.

Market Concentration & Characteristics:

The Truck Mounted Knuckle Boom Cranes Market exhibits a moderately concentrated structure, with key global players such as Hiab (Cargotec Corporation), Palfinger AG, and Fassi Gru S.p.A. dominating the market through technological innovation and strategic collaborations. These companies account for a significant share of the global market, leveraging their extensive distribution networks and advanced R&D capabilities. The market is characterized by a growing emphasis on automation, sustainability, and compact designs to meet diverse industry demands. Regional players, particularly in Asia-Pacific, are intensifying competition by offering cost-effective solutions tailored to local needs. Furthermore, the adoption of hybrid and electric-powered cranes is gaining traction, driven by stringent environmental regulations and a focus on reducing operational costs. The market also demonstrates high barriers to entry due to the need for advanced manufacturing capabilities and compliance with safety and performance standards, ensuring sustained growth for established players.

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Report Coverage:

The research report offers an in-depth analysis based on capacity, sales, end-use industry, and region. It details leading market players, providing an overview of their business, product offerings, investments, revenue streams, and key applications. Additionally, the report includes insights into the competitive environment, SWOT analysis, current market trends, as well as the primary drivers and constraints. Furthermore, it discusses various factors that have driven market expansion in recent years. The report also explores market dynamics, regulatory scenarios, and technological advancements that are shaping the industry. It assesses the impact of external factors and global economic changes on market growth. Lastly, it provides strategic recommendations for new entrants and established companies to navigate the complexities of the market.

Future Outlook

  • Increasing investments in infrastructure projects worldwide will drive the demand for versatile and compact lifting solutions, such as truck-mounted knuckle boom cranes.
  • Adoption of electric and hybrid crane models is expected to rise as industries focus on sustainability and reducing carbon emissions.
  • Integration of IoT and smart technologies will enhance real-time monitoring, predictive maintenance, and operational efficiency for these cranes.
  • Expansion of construction activities in emerging markets, particularly in Asia-Pacific and Latin America, will create significant growth opportunities for manufacturers.
  • Advanced safety features and compliance with strict regulatory standards will continue to shape the design and functionality of modern knuckle boom cranes.
  • Rising demand from industries such as utilities, logistics, and waste management will diversify the market’s application base.
  • Growing popularity of compact and high-performing cranes in urban areas will drive innovation in design and manufacturing.
  • Partnerships and acquisitions among key players will intensify as companies aim to expand their market presence and technological capabilities.
  • Increased adoption of automation in industrial applications will further propel the use of advanced truck-mounted cranes.
  • Focus on customer-specific solutions, including custom load capacities and configurations, will strengthen the competitive landscape and attract new buyers.

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Frequently Asked Questions:

What is the current size of the Truck Mounted Knuckle Boom Cranes Market?

The Truck Mounted Knuckle Boom Cranes Market is projected to grow significantly, expanding from USD 830.3 million in 2024 to USD 1,255.05 million by 2032.

What factors are driving the growth of the Truck Mounted Knuckle Boom Cranes Market?

Key factors include rising investments in construction and infrastructure projects, urbanization in emerging economies, and advancements in crane technology, such as smart systems and remote operation capabilities. The demand for versatile and compact lifting solutions in logistics, waste management, and utilities also fuels market growth.

What are some challenges faced by the Truck Mounted Knuckle Boom Cranes Market?

Challenges include high initial costs, stringent safety and environmental regulations, and the need for regular maintenance to ensure operational efficiency. Limited awareness in certain regions also impacts market penetration.

Who are the major players in the Truck Mounted Knuckle Boom Cranes Market?

Key players include Hiab (Cargotec Corporation), Palfinger AG, Fassi Gru S.p.A., Tadano Ltd., XCMG Group, and Manitex International, Inc..

Which segment is leading the market share?

The construction segment leads the market share due to the high demand for flexible and efficient lifting solutions in building and infrastructure projects.

About Author

Sushant Phapale

Sushant Phapale

ICT & Automation Expert

Sushant is an expert in ICT, automation, and electronics with a passion for innovation and market trends.

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