Honeycomb Packaging Paper Market By Core Type (Expanded Paper Honeycomb, Expanded Paper Honeycomb Blocks, Continuous Paper Honeycomb); By Cell Size (Up to 10 mm, 10 to 30 mm, Above 30 mm); By End-Use Industry (Home Decor, Transport and Logistics, Automotive, Building and Construction) – Growth, Share, Opportunities & Competitive Analysis, 2024 – 2032
The Honeycomb Packaging Paper market size was valued at USD 139 million in 2024 and is anticipated to reach USD 191 million by 2032, at a CAGR of 4.1% during the forecast period.
REPORT ATTRIBUTE
DETAILS
Historical Period
2020-2023
Base Year
2024
Forecast Period
2025-2032
Honeycomb Packaging Paper Market Size 2024
USD 139 million
Honeycomb Packaging Paper Market, CAGR
4.1%
Honeycomb Packaging Paper Market Size 2032
USD 191 million
The honeycomb packaging paper market is driven by key players such as Hexacell Packaging Pvt Ltd, Greencore Paper Conversion Pvt. Ltd., Ecore Products, PK Packaging, and Lsquare Eco-Products Pvt. Ltd., among others. These companies focus on delivering sustainable, high-strength packaging solutions across logistics, automotive, and construction sectors. Through innovations in manufacturing processes and customizable product offerings, they maintain competitive advantages in regional and global markets. Asia Pacific dominates the market with a 32% share in 2024, led by strong demand from China and India. North America and Europe follow, holding 28% and 26% market shares respectively, driven by established logistics networks and strict sustainability regulations.
Market Insights
The Honeycomb Packaging Paper market was valued at USD 139 million in 2024 and is projected to reach USD 191 million by 2032, growing at a CAGR of 4.1% during the forecast period.
Market growth is driven by increasing demand for eco-friendly and sustainable packaging solutions, especially from the e-commerce, logistics, and automotive sectors seeking lightweight, cost-effective materials.
A key trend includes rising customization and product diversification, with manufacturers offering varied core types and cell sizes; the 10 to 30 mm cell size segment holds the largest share due to its versatile usage.
The market is moderately fragmented with players like Hexacell Packaging Pvt Ltd, Greencore Paper Conversion Pvt. Ltd., and Ecore Products competing through innovation, regional presence, and sustainable production practices.
Regionally, Asia Pacific dominates with a 32% market share, followed by North America (28%) and Europe (26%), while Transport and Logistics leads among end-use industries.
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In the Honeycomb Packaging Paper market, the Expanded Paper Honeycomb segment holds the dominant position, accounting for the largest market share in 2024. This core type is widely adopted due to its superior strength-to-weight ratio, cost-effectiveness, and eco-friendly nature, making it ideal for a wide range of packaging applications. Its ability to provide optimal cushioning and impact resistance drives its usage across logistics and furniture packaging. Continuous Paper Honeycomb and Honeycomb Blocks are also gaining traction, particularly in customized industrial applications, but their adoption remains limited compared to the expanded format due to higher costs and processing complexity.
For instance, Lsquare Eco-Products Pvt. Ltd. reported the production of over 5,000 metric tons of expanded honeycomb cores in 2023 alone, supplying major logistics companies across South India with customized protective packaging formats.
By Cell Size
The 10 to 30 mm cell size segment dominates the market, driven by its balanced performance in cushioning and load-bearing capabilities. This cell range is particularly favored in packaging applications that demand moderate protection while maintaining material efficiency and cost control. Its adaptability across multiple packaging needs—from fragile electronics to bulkier home goods—makes it the most preferred choice. The Upto 10 mm segment is primarily used for lightweight and delicate product packaging, while the Above 30 mm segment caters to heavy-duty packaging; however, both remain niche compared to the mainstream adoption of 10 to 30 mm cells.
For instance, Hexacell Packaging Pvt. Ltd. manufactures over 2.4 million square meters of honeycomb panels annually, with 10 to 30 mm cells comprising more than 65% of its total production volume in 2023.
By End-use Industry
Transport and Logistics emerged as the leading end-use industry in 2024, holding the highest market share due to the increasing demand for sustainable and lightweight packaging solutions in shipping and warehousing. The segment benefits from the growing e-commerce sector and heightened emphasis on damage-free deliveries. Automotive and Building & Construction sectors also contribute significantly, leveraging honeycomb paper for interior protection and insulation purposes. Meanwhile, the Home Décor segment sees growing adoption in decorative packaging and eco-conscious furniture design, although it remains comparatively smaller in scale.
Market Overview
Rising Demand for Sustainable Packaging Solutions
The increasing global emphasis on environmental sustainability has significantly driven the demand for honeycomb packaging paper. As industries shift toward recyclable and biodegradable alternatives, honeycomb paper stands out due to its eco-friendly composition and reusability. Government regulations banning single-use plastics and growing consumer awareness regarding sustainable practices are also fueling adoption. Businesses across logistics, furniture, and consumer goods sectors are actively replacing traditional packaging materials with paper-based honeycomb structures, recognizing their minimal environmental impact and strong performance in cushioning and protection.
For instance, Ecore Products replaced 1,600 metric tons of plastic packaging materials with honeycomb paper solutions for clients in 2023, contributing to a measurable reduction of 4,900 metric tons in CO₂ equivalent emissions.
Expansion of E-commerce and Logistics Sector
The rapid growth of e-commerce platforms and the subsequent surge in parcel deliveries have accelerated the need for protective yet lightweight packaging. Honeycomb packaging paper is increasingly used for secure and cost-efficient shipment, particularly in the transportation of fragile or bulky items. Its high strength-to-weight ratio reduces shipping costs while ensuring product safety during transit. As last-mile delivery and cross-border trade continue to expand, especially in emerging markets, demand for innovative, recyclable packaging solutions like honeycomb paper continues to rise.
For instance, Packraft Container India supplied over 2.1 million honeycomb wrap units to major e-commerce clients in 2023, with a reported 38% reduction in damages during shipment.
Increasing Adoption in Automotive and Construction Industries
The honeycomb packaging paper market is gaining traction in automotive and construction industries due to its structural strength, shock-absorbing properties, and insulating capabilities. Automotive manufacturers use it for protective interior packaging and lightweight structural components, while the construction sector adopts it for temporary walls, doors, and panels. These applications contribute to reduced material costs and enhanced sustainability. The growing trend of using recyclable and energy-efficient materials in industrial sectors further propels the adoption of honeycomb paper, positioning it as a viable alternative to traditional wood and synthetic panels.
Key Trends & Opportunities
Technological Advancements in Manufacturing Processes
Advancements in automated manufacturing techniques and continuous honeycomb paper production are enabling better quality control, uniformity, and scalability. These innovations are making it possible to produce custom-sized honeycomb structures quickly and efficiently, meeting varied industry demands. Integration of smart cutting, bonding, and drying technologies reduces material waste and enhances production speed. Such improvements are opening opportunities for wider adoption across packaging and non-packaging sectors, including furniture, construction, and automotive, where precision and performance consistency are critical.
For instance, Greencore Paper Conversion Pvt. Ltd. implemented a fully automated honeycomb production line in 2022, increasing output capacity from 850 units per day to 2,200 units per day while reducing raw paper waste by 17.6%.
Product Diversification and Customization Demand
Rising demand for customized packaging solutions across various industries is prompting manufacturers to offer a wider range of honeycomb paper sizes, densities, and configurations. Businesses are seeking tailored solutions for specific product shapes, weights, and protection needs. This trend offers a major growth opportunity for companies that invest in flexible production capabilities. Additionally, product innovation, such as water-resistant coatings or flame-retardant variants, is broadening the scope of honeycomb paper applications, enabling entry into markets that previously relied on synthetic or plastic materials.
For instance, PK Packaging launched 14 new SKUs in 2023, including flame-retardant honeycomb panels rated for Class B fire performance, used by three major modular furniture brands across Delhi NCR.
Key Challenges
Limited Awareness in Developing Regions
Despite its advantages, honeycomb packaging paper remains underutilized in several developing regions due to limited awareness and lack of exposure to eco-friendly alternatives. Many small- and medium-sized enterprises continue to rely on conventional packaging materials such as polystyrene and bubble wrap due to familiarity, availability, or lower upfront costs. This knowledge gap restricts market penetration and slows the adoption rate of honeycomb packaging paper, even as global sustainability trends gain traction.
Competition from Alternative Sustainable Packaging Materials
While honeycomb paper is gaining popularity, it faces intense competition from other sustainable packaging materials such as molded pulp, corrugated cardboard, and biodegradable plastics. These alternatives often offer comparable performance characteristics and may be more established in certain industries. Moreover, some alternatives offer better water or moisture resistance, which can be critical in specific applications. The availability of a broad range of sustainable packaging solutions can dilute market share and limit the growth potential of honeycomb paper in key segments.
Fluctuating Raw Material Prices
The volatility in raw material prices, particularly recycled paper and kraft paper, poses a challenge to honeycomb packaging paper manufacturers. Supply chain disruptions, inflationary pressures, and rising demand for pulp-based products have led to inconsistent pricing, affecting profit margins and planning efficiency. Small-scale manufacturers, in particular, face difficulty absorbing sudden cost increases or passing them on to customers. This instability can hinder long-term investments in capacity expansion and technology upgrades, impacting overall market growth.
Regional Analysis
North America
North America held a significant share in the global honeycomb packaging paper market in 2024, accounting for approximately 28% of the total market. The region benefits from a mature packaging industry, widespread environmental awareness, and strong adoption across e-commerce, automotive, and logistics sectors. The U.S. drives most of the demand, supported by regulations favoring sustainable materials and a growing focus on reducing plastic usage. Additionally, well-established supply chains and investment in manufacturing automation further support market growth. Canada also contributes to market expansion, particularly in home décor and construction applications using eco-friendly packaging materials.
Europe
Europe captured around 26% of the global honeycomb packaging paper market in 2024, driven by stringent environmental regulations and robust demand from the furniture, automotive, and logistics sectors. Countries like Germany, France, and the Netherlands are leading adopters due to strong industrial bases and proactive sustainability policies. The European Union’s push toward circular economy principles encourages industries to adopt recyclable and biodegradable packaging alternatives. Demand is particularly high in retail and e-commerce applications, where protective and sustainable packaging is critical. Ongoing innovations in production technologies and customization are further enhancing the region’s market growth prospects.
Asia Pacific
Asia Pacific emerged as the largest regional market, holding a commanding 32% share in 2024. Rapid industrialization, expanding e-commerce sectors, and increasing awareness of sustainable packaging in countries like China, India, and Japan are major growth drivers. China leads in both consumption and manufacturing, supported by cost-effective production and large-scale exports. India is witnessing rising demand due to growth in transport, logistics, and construction sectors. Regional manufacturers are increasingly adopting automated processes and expanding product lines to cater to diverse industrial applications. Government initiatives to reduce plastic use further bolster the region’s market potential.
Latin America
Latin America accounted for approximately 8% of the honeycomb packaging paper market in 2024. Brazil and Mexico are the primary contributors, driven by the growing logistics and automotive sectors. The region is gradually embracing eco-friendly alternatives to conventional packaging, supported by rising environmental awareness and regulatory efforts. However, market penetration remains limited compared to more developed regions, largely due to high initial investment costs and lower awareness among small businesses. Despite these challenges, the market shows steady potential as manufacturers explore cost-efficient production models and governments implement sustainability-oriented policies.
Middle East & Africa
The Middle East & Africa region held a modest 6% market share in 2024. Demand is gradually increasing due to infrastructure development and growing logistics activities, particularly in countries like the UAE and South Africa. Adoption of honeycomb packaging paper is still at an early stage, limited by the availability of alternatives and lack of awareness in several parts of the region. However, rising import-export activities and a push toward sustainable construction practices are creating new opportunities. Investments in industrial manufacturing and packaging innovation are expected to support slow but steady market growth across the region.
Market Segmentations:
By Core Type
Expanded Paper Honeycomb
Expanded Paper Honeycomb Blocks Paper Honeycomb
Continuous Paper Honeycomb
By Cell Size
Upto 10 mm
10 to 30 mm
Above 30 mm
By End-use Industry
Home Decor
Transport and Logistics
Automotive
Building and Construction
By Geography
North America
U.S.
Canada
Mexico
Europe
Germany
France
U.K.
Italy
Spain
Rest of Europe
Asia Pacific
China
Japan
India
South Korea
South-east Asia
Rest of Asia Pacific
Latin America
Brazil
Argentina
Rest of Latin America
Middle East & Africa
GCC Countries
South Africa
Rest of the Middle East and Africa
Competitive Landscape
The competitive landscape of the honeycomb packaging paper market is moderately fragmented, with a mix of established players and emerging local manufacturers competing on product quality, pricing, and sustainability. Key companies such as Hexacell Packaging Pvt Ltd, Greencore Paper Conversion Pvt. Ltd., and Ecore Products focus on innovation, offering customizable solutions to meet diverse industry demands. These players are leveraging eco-friendly materials and advanced manufacturing technologies to enhance product strength, reduce waste, and increase production efficiency. Local firms like GIRIRAJ TRADERS and Ganesh Packaging Store cater primarily to regional markets with cost-effective offerings and rapid delivery services. Strategic partnerships, capacity expansions, and investments in R&D remain common strategies to strengthen market presence. Growing demand from e-commerce, automotive, and construction sectors continues to attract new entrants, intensifying competition. As environmental regulations tighten globally, companies emphasizing sustainable practices and circular economy integration are likely to gain a competitive edge in the evolving market landscape.
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In May 2025, EcoCushion Paper is a family-owned business that is revolutionizing the packaging sector by using 100% recyclable honeycomb paper in place of plastic bubble wrap. Learn the measures they took to develop an environmentally friendly substitute for plastic and how they established this creative company. Packaging is a major obstacle in the battle against single-use plastics. Although bubble wraps have long been the preferred option due to their affordability, effectiveness, and portability, they have a negative impact on the environment. Although cardboard boxes can now be recycled, polymers remain predominate in interior protective packaging. In order to address this issue, a business based in Mumbai is now demonstrating that creatively designed paper may provide just as much cushioning without clogging landfills.
In January 2024, Corrugated giant Smurfit Kappa promoted its honeycomb Hexacomb solution in the automotive sector, emphasizing the industry’s need for sustainable packaging to transport sensitive components efficiently. By targeting the eco-conscious automotive sector, Smurfit Kappa strengthens its reputation as a leader in sustainable packaging solutions, differentiating itself from competitors and potentially capturing more market share in the industry.
In January 2024, the environmental project Two Sides has partnered with the European Manufacturers Paper Honeycomb Association (EMPH1A) to further support the promotion of environmentally friendly packaging options. Paper honeycomb core and board product makers are members of the EMPHA, a pan-European group. It was founded in 2010 in Amsterdam, Netherlands, and represents the paper honeycomb sector throughout Europe.
In May 2024, Greencore announced the launch of IntraPac honeycomb packaging. These are renewable materials with high strength.
In August 2023, Ranpak announced the launch of the Geami Wrap ’n Go converter. It turns kraft paper into protective, pack-in-store packaging for fragile items.
Market Concentration & Characteristics
The Honeycomb Packaging Paper Market exhibits a moderately fragmented structure, characterized by the presence of both established manufacturers and emerging regional players. It reflects a balance between large-scale producers with automated operations and smaller firms offering region-specific, cost-effective solutions. The market maintains a strong focus on sustainability, with companies prioritizing recyclable materials and environmentally responsible manufacturing practices. Product differentiation remains low, which intensifies price-based competition. However, demand for customized dimensions, varying cell sizes, and advanced coatings creates room for product-level innovation. It operates under growing regulatory pressures to eliminate plastic-based packaging, reinforcing demand for paper alternatives. Supply chain reliability and raw material availability play critical roles in maintaining competitive advantage. Manufacturers with efficient logistics networks and consistent kraft paper sourcing often lead in volume sales. Regional concentration is highest in Asia Pacific, where manufacturers benefit from lower production costs and high consumption volumes. It continues to evolve, with players adapting to shifting consumer preferences and regulatory standards.
Report Coverage
The research report offers an in-depth analysis based on Core Type,Cell Size, End-use Industryand Geography. It details leading market players, providing an overview of their business, product offerings, investments, revenue streams, and key applications. Additionally, the report includes insights into the competitive environment, SWOT analysis, current market trends, as well as the primary drivers and constraints. Furthermore, it discusses various factors that have driven market expansion in recent years. The report also explores market dynamics, regulatory scenarios, and technological advancements that are shaping the industry. It assesses the impact of external factors and global economic changes on market growth. Lastly, it provides strategic recommendations for new entrants and established companies to navigate the complexities of the market.
Future Outlook
The honeycomb packaging paper market will continue to grow steadily due to rising demand for sustainable packaging.
Increasing environmental regulations will drive industries to adopt recyclable and biodegradable packaging solutions.
E-commerce and logistics expansion will boost the need for lightweight and protective packaging materials.
Customized and application-specific honeycomb designs will gain traction across various end-use industries.
Asia Pacific will maintain its lead in production and consumption, supported by industrial growth and low-cost manufacturing.
Technological advancements in automated production will enhance efficiency and scalability for manufacturers.
Strategic collaborations and capacity expansion will become key growth strategies for market players.
New product developments, such as moisture-resistant and flame-retardant honeycomb papers, will open new market avenues.
Competition from alternative sustainable materials may push companies toward greater product innovation.
Increased awareness and adoption in developing regions will support broader global market penetration.
1. Introduction
1.1. Report Description
1.2. Purpose of the Report
1.3. USP & Key Offerings
1.4. Key Benefits for Stakeholders
1.5. Target Audience
1.6. Report Scope
1.7. Regional Scope 2. Scope and Methodology
2.1. Objectives of the Study
2.2. Stakeholders
2.3. Data Sources
2.3.1. Primary Sources
2.3.2. Secondary Sources
2.4. Market Estimation
2.4.1. Bottom-Up Approach
2.4.2. Top-Down Approach
2.5. Forecasting Methodology 3. Executive Summary 4. Introduction
4.1. Overview
4.2. Key Industry Trends 5. Global Honeycomb Packing Paper Market
5.1. Market Overview
5.2. Market Performance
5.3. Impact of COVID-19
5.4. Market Forecast 6. Market Breakup by Core
6.1. Continuous unexpanded Core
6.1.1. Market Trends
6.1.2. Market Forecast
6.1.3. Revenue Share
6.1.4. Revenue Growth Opportunity
6.2. Slices unexpanded
6.2.1. Market Trends
6.2.2. Market Forecast
6.2.3. Revenue Share
6.2.4. Revenue Growth Opportunity
6.3. Pre-expanded sheets
6.3.1. Market Trends
6.3.2. Market Forecast
6.3.3. Revenue Share
6.3.4. Revenue Growth Opportunity 7. Market Breakup by Application
7.1. Automotive
7.1.1. Market Trends
7.1.2. Market Forecast
7.1.3. Revenue Share
7.1.4. Revenue Growth Opportunity
7.2. Building & Construction
7.2.1. Market Trends
7.2.2. Market Forecast
7.2.3. Revenue Share
7.2.4. Revenue Growth Opportunity
7.3. Household Appliances
7.3.1. Market Trends
7.3.2. Market Forecast
7.3.3. Revenue Share
7.3.4. Revenue Growth Opportunity
7.4. Furniture
7.4.1. Market Trends
7.4.2. Market Forecast
7.4.3. Revenue Share
7.4.4. Revenue Growth Opportunity
7.5. Food & Beverages
7.5.1. Market Trends
7.5.2. Market Forecast
7.5.3. Revenue Share
7.5.4. Revenue Growth Opportunity
7.6. Ceramics
7.6.1. Market Trends
7.6.2. Market Forecast
7.6.3. Revenue Share
7.6.4. Revenue Growth Opportunity
7.7. Glass
7.7.1. Market Trends
7.7.2. Market Forecast
7.7.3. Revenue Share
7.7.4. Revenue Growth Opportunity
7.8. Distribution
7.8.1. Market Trends
7.8.2. Market Forecast
7.8.3. Revenue Share
7.8.4. Revenue Growth Opportunity
7.9. Electronics
7.9.1. Market Trends
7.9.2. Market Forecast
7.9.3. Revenue Share
7.9.4. Revenue Growth Opportunity
7.10. Metal Mechanics
7.10.1. Market Trends
7.10.2. Market Forecast
7.10.3. Revenue Share
7.10.4. Revenue Growth Opportunity
7.11. Others
7.11.1. Market Trends
7.11.2. Market Forecast
7.11.3. Revenue Share
7.11.4. Revenue Growth Opportunity 8. Market Breakup by Region
8.1. North America
8.1.1. United States
8.1.1.1. Market Trends
8.1.1.2. Market Forecast
8.1.2. Canada
8.1.2.1. Market Trends
8.1.2.2. Market Forecast
8.2. Asia-Pacific
8.2.1. China
8.2.2. Japan
8.2.3. India
8.2.4. South Korea
8.2.5. Australia
8.2.6. Indonesia
8.2.7. Others
8.3. Europe
8.3.1. Germany
8.3.2. France
8.3.3. United Kingdom
8.3.4. Italy
8.3.5. Spain
8.3.6. Russia
8.3.7. Others
8.4. Latin America
8.4.1. Brazil
8.4.2. Mexico
8.4.3. Others
8.5. Middle East and Africa
8.5.1. Market Trends
8.5.2. Market Breakup by Country
8.5.3. Market Forecast 9. SWOT Analysis
9.1. Overview
9.2. Strengths
9.3. Weaknesses
9.4. Opportunities
9.5. Threats 10. Value Chain Analysis 11. Porters Five Forces Analysis
11.1. Overview
11.2. Bargaining Power of Buyers
11.3. Bargaining Power of Suppliers
11.4. Degree of Competition
11.5. Threat of New Entrants
11.6. Threat of Substitutes 12. Price Analysis 13. Competitive Landscape
13.1. Market Structure
13.2. Key Players
13.3. Profiles of Key Players
13.3.1. Axxion Group
13.3.1.1. Company Overview
13.3.1.2. Product Portfolio
13.3.1.3. Financials
13.3.1.4. SWOT Analysis
13.3.2. Dufaylite Developments Ltd.
13.3.3. Grigeo AB
13.3.4. Honicel Group
13.3.5. Lsquare Eco-Products Pvt. Ltd.
13.3.6. Packaging Corporation of America
13.3.7. Rebul Custom Packaging
13.3.8. Sealed Air Corporation
13.3.9. Sonoco Products Company
13.3.10. WestRock Company 14. Research Methodology
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Frequently Asked Questions:
What is the current size of the Honeycomb Packaging Paper Market?
The Honeycomb Packaging Paper Market was valued at USD 139 million in 2024 and is projected to reach USD 191 million by 2032.
What factors are driving the growth of the Honeycomb Packaging Paper Market?
The market is primarily driven by the increasing demand for sustainable and eco-friendly packaging solutions across various industries, such as electronics, automotive, and furniture. The shift towards recyclable packaging options and innovations in packaging design are also significant factors supporting market growth.
What are the key segments within the Honeycomb Packaging Paper Market?
The market is segmented based on the core and application. Core types include Continuous Unexpanded Core, Slices Unexpanded, and Pre-expanded Sheets. Key applications cover Automotive, Building & Construction, Household Appliances, Furniture, Food & Beverages, Ceramics, Glass, Distribution, Electronics, Metal Mechanics, and others.
What are some challenges faced by the Honeycomb Packaging Paper Market?
Challenges include higher initial costs compared to traditional materials like plastic, limited awareness about honeycomb paper’s benefits, technical limitations for protecting very heavy or fragile items, and competition from established players in the packaging industry.
Who are the major players in the Honeycomb Packaging Paper Market?
Key players include Axxion Group, Dufaylite Developments Ltd., Grigeo AB, Honicel Group, Lsquare Eco-Products Pvt. Ltd., Packaging Corporation of America, Rebul Custom Packaging, Sealed Air Corporation, Sonoco Products Company, and WestRock Company.
Which segment is leading the Honeycomb Packaging Paper Market share?
The segment leading the market share is the automotive and electronics sectors, particularly in North America, due to the robust demand for durable and lightweight packaging that complies with stringent sustainability regulations.
About Author
Rajdeep Kumar Deb
Lead Analyst – Consumer & Finance
Rajdeep brings a decade of consumer goods and financial services insight to strategic market analysis.
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