The bonding films market size was valued at USD 1.22 billion in 2024 and is projected to reach USD 2.23 billion by 2032, growing at a CAGR of 7.84% during the forecast period.
REPORT ATTRIBUTE
DETAILS
Historical Period
2020-2023
Base Year
2024
Forecast Period
2025-2032
Bonding Films Market Size 2024
USD 1.22 billion
Bonding Films Market, CAGR
7.84%
Bonding Films Market Size 2032
USD 2.23 billion
The bonding films market is driven by leading players such as Kuraray, Toray, Ashland Holdings, Sumitomo Chemical, Henkel, DowDuPont, Avery Dennison, Mitsubishi Chemical, Nitto Denko, Toyobo, DuPont, Arkema, Eastman Chemical, 3M, and SABIC. These companies focus on expanding their product portfolios, developing thermally conductive and optically clear adhesive films, and forming partnerships with OEMs to strengthen market reach. Asia-Pacific leads the market with over 40% share in 2024, supported by large-scale electronics production and EV manufacturing. North America follows with more than 35% share, driven by semiconductor packaging, aerospace applications, and medical device assembly growth.
Market Insights
The bonding films market was valued at USD 1.22 billion in 2024 and is expected to reach USD 2.23 billion by 2032, growing at a CAGR of 7.84%.
Rising demand from electronics, EV battery manufacturing, and medical device production is a key driver for market growth.
Adoption of sustainable, low-VOC adhesive solutions and automation-friendly films is a major trend shaping future developments.
The market is competitive with global players focusing on R&D, strategic partnerships, and expanding product portfolios to strengthen their position.
Asia-Pacific leads with over 40% share in 2024, followed by North America at 35%, while pressure-sensitive adhesive bonding films dominate by type with more than 40% share.
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Pressure-sensitive adhesive bonding films dominate the market, accounting for over 40% share in 2024. Their ease of application, reworkability, and suitability for high-volume production make them the preferred choice in electronics assembly and automotive interior components. Thermally conductive bonding films are gaining traction due to rising demand for efficient heat dissipation in electric vehicles and LED modules. Optically clear adhesive bonding films see strong adoption in display panels and touchscreens. The growth of consumer electronics and miniaturized devices continues to drive the expansion of all bonding film types globally.
For instance, Henkel’s Loctite TLB 9300 APSi, a thermally conductive adhesive used in EV battery systems, delivers thermal conductivity of 3 W/m·K, along with good electrical insulation and structural bonding.
By Material
Acrylic-based bonding films hold the largest market share, exceeding 35% in 2024, supported by their excellent adhesion, chemical resistance, and cost-effectiveness. Acrylic films are widely used across automotive and industrial applications due to their durability and UV stability. Silicone bonding films are gaining popularity in electronics and medical applications for their thermal stability and biocompatibility. Polyurethane and epoxy films are preferred where flexibility and high-strength bonding are required. The increasing focus on lightweight assemblies and reliable adhesive performance drives adoption of advanced material formulations across industries.
For instance, Dow’s DOWSIL™ SE 9152 HT silicone adhesive maintains tensile strength of 270 psi (≈1.9 MPa) and elongation of 280%, while withstanding sustained exposure at 275 °C.
By Application
Electronics remain the leading application segment, capturing over 45% of the market share in 2024, driven by demand for compact, high-performance consumer devices and semiconductor packaging solutions. Medical devices are a fast-growing application area, with bonding films enabling precise, biocompatible assembly of diagnostic equipment and wearables. Automotive applications benefit from bonding films in lightweight structural bonding and EV battery modules. Industrial uses include general assembly and protective lamination. Rapid advancements in 5G devices, IoT-enabled equipment, and electric mobility are key drivers boosting bonding film consumption across these applications.
Market Overview
Rising Electronics and Semiconductor Demand
Growing demand for miniaturized consumer electronics and semiconductor packaging is a key growth driver for the bonding films market. Pressure-sensitive and optically clear adhesive films are essential for assembling displays, touchscreens, and microelectronic components. Expanding production of smartphones, wearables, and 5G devices fuels consumption across Asia-Pacific and North America. The shift toward lightweight, compact, and high-performance devices increases the need for reliable adhesive solutions with thermal and electrical properties. Continuous innovation in semiconductor packaging technologies further boosts market growth, as bonding films provide precision, durability, and compatibility with high-speed automated assembly processes.
For instance, 3M offers over 120 different OCA (optically clear adhesive) formulations for rigid, flexible, and foldable OLED displays.
Electric Vehicle and Battery Manufacturing Expansion
The rapid adoption of electric vehicles acts as a key growth driver, driving demand for bonding films in battery packs, sensors, and interior components. Thermally conductive bonding films enable effective heat dissipation, ensuring safe operation and longer battery life. Major EV-producing regions such as Asia-Pacific, Europe, and North America are investing heavily in battery gigafactories and EV assembly lines, increasing adhesive film consumption. Lightweight bonding solutions also replace mechanical fasteners, reducing vehicle weight and improving efficiency. The trend aligns with sustainability targets and government incentives supporting electric mobility across major automotive markets worldwide.
For instance, Henkel’s conductive electrode coatings facilitate dry-mix manufacturing, which offers significant process efficiencies compared to traditional wet mixing. According to company press releases from 2024, dry-mix technology reduces energy demand by up to 25% and has the potential to decrease the electrode production floor space required by up to 60%.
Growth of Medical Device Manufacturing
Rising healthcare infrastructure investment and growing demand for diagnostic and wearable medical devices represent another key growth driver. Bonding films are used in precise assembly of sensors, catheters, and monitoring equipment, offering biocompatibility and reliability. The shift toward minimally invasive and portable devices increases the need for high-performance adhesives that can withstand sterilization and harsh operating conditions. Regulatory compliance with ISO and FDA standards further encourages manufacturers to adopt certified adhesive films. Expansion of medical electronics and point-of-care diagnostic equipment production strengthens the market presence of bonding films in healthcare applications globally.
Key Trends & Opportunities
Adoption of Sustainable and Low-VOC Bonding Films
A key trend shaping the market is the development of eco-friendly bonding films with reduced volatile organic compound emissions. Regulatory frameworks in Europe and North America are pushing manufacturers toward recyclable and solvent-free adhesive solutions. End-users increasingly prefer products that align with sustainability goals and green manufacturing practices. Bio-based bonding films and water-based formulations are gaining attention in industrial and automotive applications. This shift supports both environmental compliance and corporate ESG commitments, creating opportunities for innovation and differentiation among key bonding film producers competing for eco-conscious customers.
For instance, Nitto introduced their No. 515 thick, solvent-free double-sided adhesive tape with very low VOC emissions. It bonds plastics and metals firmly, offering a solution for interior fixtures that reduces harmful emissions.
Integration of Automation and Smart Manufacturing
Automation in assembly processes presents a major opportunity for bonding film suppliers. The rise of Industry 4.0 and smart manufacturing requires adhesives that are compatible with robotic dispensing and automated lamination equipment. High-speed production lines in electronics, EV, and medical device manufacturing benefit from films with consistent thickness, quick cure times, and precise alignment properties. Suppliers developing digital-ready, process-optimized bonding solutions gain a competitive edge. As more factories adopt AI-driven quality control and predictive maintenance, the demand for high-performance adhesive films tailored for automation continues to grow.
For instance, Scheugenpflug’s DosP DP2001 high-performance piston dispenser dispenses 1-component (1C) materials from 0.06 ml to 20 ml and 2-component (2C) materials from 0.1 ml to 40 ml. It features a volumetric dispensing principle for accuracy and can dispense highly viscous and filled materials.
Key Challenges
Price Volatility of Raw Materials
One of the key challenges for the bonding films market is the volatility in raw material prices, particularly for acrylics, epoxies, and silicones. Fluctuations in crude oil prices directly affect production costs, impacting profit margins for manufacturers. Supply chain disruptions, especially in Asia-Pacific, further contribute to uncertainty and lead to longer lead times. Companies must adopt strategies such as backward integration, long-term supplier contracts, or alternative material sourcing to mitigate these risks. Price instability also affects customers’ purchasing decisions, leading to pressure on bonding film producers to maintain competitive pricing.
Technical Limitations in High-Temperature Applications
Another key challenge is the limited performance of some bonding films in extreme temperature and harsh environmental conditions. Applications in aerospace, automotive under-the-hood components, and industrial equipment require films that maintain adhesion and durability under heat, vibration, and chemical exposure. Current materials may degrade over time, leading to reliability issues. Manufacturers must invest in R&D to develop high-temperature resistant films with improved mechanical and thermal properties. Meeting these performance demands without compromising cost efficiency is a challenge, especially as industries push for higher performance and miniaturization simultaneously.
Regional Analysis
North America
North America accounts for over 35% share of the bonding films market in 2024, driven by strong demand from electronics, aerospace, and automotive sectors. The United States leads growth, supported by semiconductor manufacturing, EV production, and R&D investments in advanced materials. Canada contributes with rising adoption in aerospace assembly and medical devices. The region benefits from a focus on lightweight assemblies, regulatory compliance, and high-performance adhesives. Expanding EV battery production and the presence of major OEMs sustain growth momentum. Continuous technological innovation and automation adoption further strengthen the demand for bonding films across diverse applications in this region.
Europe
Europe holds nearly 30% of the global bonding films market in 2024, with Germany, France, and the UK leading adoption. Strong demand comes from automotive OEMs, EV battery manufacturers, and industrial equipment producers. Strict environmental and sustainability regulations push the use of low-VOC and recyclable adhesive solutions. Growth in medical device production and precision electronics assembly further boosts demand. The region’s focus on digital manufacturing and Industry 4.0 initiatives drives adoption of automation-compatible adhesive films. Rising investments in renewable energy and electrification projects also create opportunities for bonding film suppliers catering to high-performance and eco-friendly requirements.
Asia-Pacific
Asia-Pacific leads the bonding films market with over 40% share in 2024, driven by rapid growth in China, Japan, South Korea, and India. The region benefits from large-scale electronics manufacturing, EV production, and semiconductor packaging. Low-cost manufacturing and government support for local production strengthen supply chains. High adoption of optically clear bonding films in displays and smartphones fuels growth. Rising investment in EV battery gigafactories and consumer electronics accelerates consumption. Asia-Pacific remains the fastest-growing region, supported by strong domestic demand and export-oriented production. Expanding industrial applications and infrastructure projects will continue to boost regional bonding film requirements.
Latin America
Latin America represents close to 8% share of the bonding films market in 2024, with Brazil and Mexico as key contributors. The automotive industry drives demand, supported by investments in EV assembly and lightweight vehicle components. Electronics manufacturing growth in Mexico fuels consumption of pressure-sensitive and thermally conductive bonding films. Industrial and packaging applications also support steady adoption. Economic reforms and trade agreements encourage foreign investment, strengthening regional manufacturing capacity. Though challenges such as infrastructure gaps persist, rising healthcare device production and industrial automation initiatives create opportunities for bonding film suppliers in this growing market.
Middle East & Africa
The Middle East & Africa account for nearly 7% share of the bonding films market in 2024, with the UAE, Saudi Arabia, and South Africa as key markets. Demand is driven by diversification initiatives and investment in local manufacturing across automotive, aerospace, and construction sectors. Industrial bonding applications and electronics assembly are gradually expanding. Growing healthcare infrastructure and medical equipment production boost adoption of biocompatible bonding films. While market penetration is lower compared to other regions, ongoing infrastructure development and economic diversification are expected to create significant opportunities for bonding film manufacturers seeking to expand their presence.
Market Segmentations:
By Type:
Pressure-Sensitive Adhesive Bonding Film
Thermally Conductive Bonding Film
Optically Clear Adhesive Bonding Film
By Material:
Acrylic
Silicone
Polyurethane
Epoxy
By Application:
Electronics
Medical Devices
Automotive
Industrial
By Geography:
North America
U.S.
Canada
Mexico
Europe
UK
France
Germany
Italy
Spain
Russia
Rest of Europe
Asia Pacific
China
Japan
South Korea
India
Australia
Southeast Asia
Rest of Asia Pacific
Latin America
Brazil
Argentina
Rest of Latin America
Middle East
GCC Countries
Israel
Turkey
Rest of Middle East
Africa
South Africa
Egypt
Rest of Africa
Competitive Landscape
The bonding films market is characterized by the presence of leading players such as Kuraray, Toray, Ashland Holdings, Sumitomo Chemical, Henkel, DowDuPont, Avery Dennison, Mitsubishi Chemical, Nitto Denko, Toyobo, DuPont, Arkema, Eastman Chemical, 3M, and SABIC. The market remains highly competitive, with companies focusing on expanding product portfolios and offering advanced adhesive solutions to meet the growing demand from electronics, automotive, and medical device industries. Strategies include investments in R&D to develop high-performance, thermally conductive, and optically clear films for next-generation applications. Partnerships with OEMs and expansion into emerging markets are also common, ensuring better regional reach. Manufacturers are prioritizing sustainable and low-VOC products to align with tightening environmental regulations. Digital integration and automation-friendly bonding solutions are gaining momentum to support Industry 4.0 manufacturing lines. The competitive intensity is expected to remain strong as players compete on innovation, cost-efficiency, and supply chain reliability over the forecast period.
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In 2025, Kuraray announced the expansion of production facilities for optical-use Poval film, a base material for polarizing films in liquid crystal displays (LCDs), at its Saijo Plant in Japan.
In 2024, 3M updated the adhesive chemistry of its Wrap Film Series 2080. It lowered initial tack to give installers more repositioning time while maintaining ultimate bond strength.
In 2024, Toray commercialized a new PFAS-free mold release film that reduces process contamination and boosts the capacity utilization rates for advanced semiconductor products.
Report Coverage
The research report offers an in-depth analysis based on Type, Material, Application and Geography. It details leading market players, providing an overview of their business, product offerings, investments, revenue streams, and key applications. Additionally, the report includes insights into the competitive environment, SWOT analysis, current market trends, as well as the primary drivers and constraints. Furthermore, it discusses various factors that have driven market expansion in recent years. The report also explores market dynamics, regulatory scenarios, and technological advancements that are shaping the industry. It assesses the impact of external factors and global economic changes on market growth. Lastly, it provides strategic recommendations for new entrants and established companies to navigate the complexities of the market.
Future Outlook
The bonding films market will see strong growth driven by electronics miniaturization and semiconductor packaging demand.
Electric vehicle adoption will boost usage of thermally conductive films in battery packs and sensors.
Medical device production expansion will increase demand for biocompatible and sterilization-resistant adhesive solutions.
Sustainable, low-VOC, and recyclable bonding films will gain wider acceptance due to regulatory pressure.
Automation-ready bonding films will be developed to support Industry 4.0 and smart manufacturing trends.
Asia-Pacific will remain the fastest-growing region, driven by large-scale electronics and EV production.
Strategic partnerships with OEMs will enhance supplier relationships and expand market presence.
Technological innovation will focus on high-temperature resistance and improved thermal conductivity.
Increased investments in R&D will drive the development of lightweight, multifunctional adhesive films.
Competitive intensity will grow as players focus on product differentiation and global supply chain strength.
1. Introduction
1.1. Report Description
1.2. Purpose of the Report
1.3. USP & Key Offerings
1.4. Key Benefits for Stakeholders
1.5. Target Audience
1.6. Report Scope
1.7. Regional Scope
2. Scope and Methodology
2.1. Objectives of the Study
2.2. Stakeholders
2.3. Data Sources
2.3.1. Primary Sources
2.3.2. Secondary Sources
2.4. Market Estimation
2.4.1. Bottom-Up Approach
2.4.2. Top-Down Approach
2.5. Forecasting Methodology
3. Executive Summary
4. Introduction
4.1. Overview
4.2. Key Industry Trends
5. Global Bonding Films Market
5.1. Market Overview
5.2. Market Performance
5.3. Impact of COVID-19
5.4. Market Forecast
6. Market Breakup by Type
6.1. Pressure-Sensitive Adhesive Bonding Film
6.1.1. Market Trends
6.1.2. Market Forecast
6.1.3. Revenue Share
6.1.4. Revenue Growth Opportunity
6.2. Thermally Conductive Bonding Film
6.2.1. Market Trends
6.2.2. Market Forecast
6.2.3. Revenue Share
6.2.4. Revenue Growth Opportunity
6.3. Optically Clear Adhesive Bonding Film
6.3.1. Market Trends
6.3.2. Market Forecast
6.3.3. Revenue Share
6.3.4. Revenue Growth Opportunity
7. Market Breakup by Material
7.1. Acrylic
7.1.1. Market Trends
7.1.2. Market Forecast
7.1.3. Revenue Share
7.1.4. Revenue Growth Opportunity
7.2. Silicone
7.2.1. Market Trends
7.2.2. Market Forecast
7.2.3. Revenue Share
7.2.4. Revenue Growth Opportunity
7.3. Polyurethane
7.3.1. Market Trends
7.3.2. Market Forecast
7.3.3. Revenue Share
7.3.4. Revenue Growth Opportunity
7.4. Epoxy
7.4.1. Market Trends
7.4.2. Market Forecast
7.4.3. Revenue Share
7.4.4. Revenue Growth Opportunity
8. Market Breakup by Application
8.1. Electronics
8.1.1. Market Trends
8.1.2. Market Forecast
8.1.3. Revenue Share
8.1.4. Revenue Growth Opportunity
8.2. Medical Devices
8.2.1. Market Trends
8.2.2. Market Forecast
8.2.3. Revenue Share
8.2.4. Revenue Growth Opportunity
8.3. Automotive
8.3.1. Market Trends
8.3.2. Market Forecast
8.3.3. Revenue Share
8.3.4. Revenue Growth Opportunity
8.4. Industrial
8.4.1. Market Trends
8.4.2. Market Forecast
8.4.3. Revenue Share
8.4.4. Revenue Growth Opportunity
9. Market Breakup by Region
9.1. North America
9.1.1. United States
9.1.1.1. Market Trends
9.1.1.2. Market Forecast
9.1.2. Canada
9.1.2.1. Market Trends
9.1.2.2. Market Forecast
9.2. Asia-Pacific
9.2.1. China
9.2.2. Japan
9.2.3. India
9.2.4. South Korea
9.2.5. Australia
9.2.6. Indonesia
9.2.7. Others
9.3. Europe
9.3.1. Germany
9.3.2. France
9.3.3. United Kingdom
9.3.4. Italy
9.3.5. Spain
9.3.6. Russia
9.3.7. Others
9.4. Latin America
9.4.1. Brazil
9.4.2. Mexico
9.4.3. Others
9.5. Middle East and Africa
9.5.1. Market Trends
9.5.2. Market Breakup by Country
9.5.3. Market Forecast
10. SWOT Analysis
10.1. Overview
10.2. Strengths
10.3. Weaknesses
10.4. Opportunities
10.5. Threats
11. Value Chain Analysis
12. Porter’s Five Forces Analysis
12.1. Overview
12.2. Bargaining Power of Buyers
12.3. Bargaining Power of Suppliers
12.4. Degree of Competition
12.5. Threat of New Entrants
12.6. Threat of Substitutes
13. Price Analysis
14. Competitive Landscape
14.1. Market Structure
14.2. Key Players
14.3. Profiles of Key Players
14.3.1. Kuraray
14.3.1.1. Company Overview
14.3.1.2. Product Portfolio
14.3.1.3. Financials
14.3.1.4. SWOT Analysis
14.3.2. Toray
14.3.2.1. Company Overview
14.3.2.2. Product Portfolio
14.3.2.3. Financials
14.3.2.4. SWOT Analysis
14.3.3. Ashland Holdings
14.3.3.1. Company Overview
14.3.3.2. Product Portfolio
14.3.3.3. Financials
14.3.3.4. SWOT Analysis
14.3.4. Sumitomo Chemical
14.3.4.1. Company Overview
14.3.4.2. Product Portfolio
14.3.4.3. Financials
14.3.4.4. SWOT Analysis
14.3.5. Henkel
14.3.5.1. Company Overview
14.3.5.2. Product Portfolio
14.3.5.3. Financials
14.3.5.4. SWOT Analysis
14.3.6. DowDuPont
14.3.6.1. Company Overview
14.3.6.2. Product Portfolio
14.3.6.3. Financials
14.3.6.4. SWOT Analysis
14.3.7. Avery Dennison
14.3.7.1. Company Overview
14.3.7.2. Product Portfolio
14.3.7.3. Financials
14.3.7.4. SWOT Analysis
14.3.8. Mitsubishi Chemical
14.3.8.1. Company Overview
14.3.8.2. Product Portfolio
14.3.8.3. Financials
14.3.8.4. SWOT Analysis
14.3.9. Nitto Denko
14.3.9.1. Company Overview
14.3.9.2. Product Portfolio
14.3.9.3. Financials
14.3.9.4. SWOT Analysis
14.3.10. Toyobo
14.3.10.1. Company Overview
14.3.10.2. Product Portfolio
14.3.10.3. Financials
14.3.10.4. SWOT Analysis
14.3.11. DuPont
14.3.11.1. Company Overview
14.3.11.2. Product Portfolio
14.3.11.3. Financials
14.3.11.4. SWOT Analysis
14.3.12. Arkema
14.3.12.1. Company Overview
14.3.12.2. Product Portfolio
14.3.12.3. Financials
14.3.12.4. SWOT Analysis
14.3.13. Eastman Chemical
14.3.13.1. Company Overview
14.3.13.2. Product Portfolio
14.3.13.3. Financials
14.3.13.4. SWOT Analysis
14.3.14. 3M
14.3.14.1. Company Overview
14.3.14.2. Product Portfolio
14.3.14.3. Financials
14.3.14.4. SWOT Analysis
14.3.15. SABIC
14.3.15.1. Company Overview
14.3.15.2. Product Portfolio
14.3.15.3. Financials
14.3.15.4. SWOT Analysis
15. Research Methodology
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Frequently Asked Questions
What is the current market size for Bonding Films market, and what is its projected size in 2032?
The market was valued at USD 1.22 billion in 2024 and is projected to reach USD 2.23 billion by 2032.
At what Compound Annual Growth Rate is the Bonding Films market projected to grow between 2025 and 2032?
The market is projected to grow at a CAGR of 7.84% during the forecast period
Which Bonding Films market segment held the largest share in 2024?
Pressure-sensitive adhesive bonding films held the largest share, accounting for over 40% in 2024
What are the primary factors fueling the growth of the Bonding Films market?
Growth is fueled by rising electronics production, EV battery manufacturing, and medical device assembly.
Who are the leading companies in the Bonding Films market?
Key players include Kuraray, Toray, Ashland Holdings, Sumitomo Chemical, Henkel, DowDuPont, and 3M.
About Author
Rajdeep Kumar Deb
Lead Analyst – Consumer & Finance
Rajdeep brings a decade of consumer goods and financial services insight to strategic market analysis.
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The report was an excellent overview of the Industrial Burners market. This report does a great job of breaking everything down into manageable chunks.
